Birdsnesting

Daddy bought an embroidery machine for me as a mom present while we were at the mall the day before my water broke the day before Karston was born. It is a Brother PE-180D, I knew it was well-liked, and it was an incredible price (1/4 the best price on Froogle, and 1/8 the best price I had ever seen in person) because it was the display unit. However, I've had to solve a number of open box problems. The first was that I didn't have the manual. Luckily the on-screen help covers almost everything. Then I found a link to the manual at SewForLess. (I couldn't find the manual with Google, and Brother's web find only wanted to sell me a printed copy. The kicker is that the link goes to Brother's web site!) The second problem was that I had the wrong hoop. Yes, the dangers of open box: not only are some components like the manual missing, others could be just plain wrong! After careful analysis of how the hoop went on the arm (don't forget, we're a two-engineer household!), we knew they didn't go together. There was no way to latch the hoop securely that also held the fabric flush with the bed so that it wasn't a hazard. (I broke two needles proving this before the careful analysis. The first needle break launched one shard just below my left eye, and now I always wear safety glasses when embroidering. I bet you didn't think safety glasses belong in a sewing room! but they do in mine.) I ordered the hoop from SewForLess since they supplied the manual link. But I still had a serious problem with a large snarl of thread on the underside of the fabric that eventually would break the upper thread. First I had to discover the name of this problem: birdsnesting. Once I knew that, I could troubleshoot with Google. At the sewing machine fault finder, I learned that birdsnesting is usually caused by improper upper threading. At first I scoffed, since I have a lot of machine threading experience. But I re-threaded it very carefully and slowly, following the on-screen directions, and the bird's nest disappeared. In this case I think my sewing and serging experience was part of the problem: I was sure I could just whip that upper thread through its path, no need to read the directions or to be careful! Now I know that I need to be very careful, and that following the on-screen directions helps. I still feel that I can thread the needle faster by hand than with the F.A.S.T. system, so I do let my experience over-ride that part of the directions. But slowing down vastly improved the results! Then my final problem, on my second test embroidery, the upper thread broke. When I grabbed the thread end, it was obvious: the large embroidery thread cone, 6 inches tall, wasn't unwinding freely. I was using my serger's stand and thread arm and reaching over to the embroidery machine, but it wasn't a good kluge. So Daddy installed the thread cone stand from my mom, the thread flowed easily, and the embroidery just worked. Ahh... since embroidery was part of our Christmas gift plans, the last two solutions were just in time!

I can now embroider when I want (OK, a year and a half later). The only remaining problem is that sometimes the bobbin thread pulls through to the front for a while. To keep it from showing up, I just wind a bobbin in the same color. Having equal weight upper and lower thread usually helps sewing anyway, and Singer Type 66 bobbins are easy to find. I might solve that problem in time, but for now I'm happy that I can now embroider what I want when I want.